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Figure 2.1:
A Counterflow Heat Exchanger
 |
Using the energy equation to express the heat transferred over a
section of a heat exchanger (Figure 2.1)1:
If the mass flow rate through the heat exchanger is constant, this
reduces to:
For fluids that have constant specific heats and that do not
undergo a phase change, a property relation is:
and, therefore:
Using this equation to examine the hot and cold streams separately yields:
|
dQ = - Ch dTh ; Ch = ( |
. m
|
cp)h |
| (2.5) |
|
dQ = ±Cc dTc ; Cc = ( |
. m
|
cp)c |
| (2.6) |
Figure 2.2:
Parallel-flow Temperature Variation Over Area
 |
Figure 2.3:
Counterflow Temperature Variation Over Area
 |
where ±
or
appears, the top sign designates parallel-flow
(Figure 2.2), and the
bottom sign designates counterflow (Figure 2.3).
A heat exchanger relationship for expressing the heat transfer between fluids over a
differential area is:
Rearranging equations 2.5 and 2.6 yields:
|
dTh = - |
dQ
Ch
|
and dTc = ± |
dQ
Cc
|
; so |
|
|
dTh - dTc = d(Th-Tc) = dQ (- |
1
Ch
|
 |
1
Cc
|
) |
| (2.9) |
Dividing the above equation by equation 2.8 results in:
|
|
d(Th-Tc)
Th - Tc
|
= U (- |
1
Ch
|
 |
1
Cc
|
) dA |
| (2.10) |
The conductive and convective coefficients are assumed to vary
only slightly over the heat exchanger area, and the temperature-enthalpy
relationship is assumed to be linear, so the overall heat transfer
coefficient (U) and the specific heats (Cc and Ch)
will be considered to be independent of the area. Equation 2.10
can then be integrated over the heat exchanger:
|
|
ó õ
|
side 2
side 1
|
|
1
Th - Tc
|
d(Th-Tc) = U (- |
1
Ch
|
 |
1
Cc
|
) |
ó õ
|
s2
s1
|
dA |
|
Parallel-flow:
|
ln [ |
Th2-Tc2
Th1-Tc1
|
] = U A (- |
1
Ch
|
- |
1
Cc
|
) |
|
Counterflow:
|
ln [ |
Th2-Tc1
Th1-Tc2
|
] = U A (- |
1
Ch
|
+ |
1
Cc
|
) |
| (2.11) |
Returning to equations 2.5 and 2.6, expressions incorporating Cc
and Ch can be found:
|
|
ó õ
|
side 2
side 1
|
dQ = - |
ó õ
|
s2
s1
|
Ch dTh |
|
|
|
ó õ
|
s2
s1
|
dQ = ± |
ó õ
|
s2
s1
|
Cc dTc |
|
Assuming that the specific heat is also not a function of temperature,
this results in:
Replacing the specific heats of equation 2.11 with those
found in 2.12 and 2.13 yields
Parallel-flow:
|
ln [ |
Th2-Tc2
Th1-Tc1
|
] = |
U A
Q
|
[ (Th2 - Th1) +
(Tc1 - Tc2) ] |
|
Counterflow:
|
ln [ |
Th2-Tc1
Th1-Tc2
|
] = |
U A
Q
|
[ (Th2 - Th1) +
(Tc2 - Tc1) ] |
|
Rearranging to separate Q and UA results in the
familiar log mean temperature difference:
It must be remembered that this equation is only applicable under a number
of limiting assumptions. The mass flow rate must be constant throughout
the heat exchanger. The conductive and the convective
coefficients may vary over the heat exchanger area, but only slightly. The
enthalpy-temperature relationship must be linear, and the specific
heats are considered to be independent of both temperature and area.
From equation 2.14 it is evident that:
|
DTLog Mean,Counterflow ³ DTLog Mean,Parallel-flow |
|
for the same inlet and outlet temperatures. In order to better
magnify the error resulting from the LMTD, only counterflow heat
exchanger configurations will be studied, since that LMTD represents
the maximum temperature potential for heat transfer. For counterflow,
equation 2.14 is
|
Q = U A |
(Th1 - Tc2) -
(Th2 - Tc1)
|
|
|
This equation is valid only if
Cc ¹ Ch; otherwise,
Th1-Th2 =
Tc2 - Tc1
and a logarithm of zero results.
Finally, since the objective of this study is to correctly size heat
exchangers, equation 2.14 is rearranged to find the
overall conductance multiplied by the area (UA)
Next: A Numerical Method for
Up: Heat Exchanger Mean Temperature
Previous: Introduction
Laura Atkinson Schaefer
12/3/1997